The Right Maintenance on the Right Components, at the Right Time, With the Right Parts: Maintaining High Plant Reliability Through an Effective Maintenance Program

Abstract

The objective of the maintenance program at a Nuclear Power Plant is to be pro- active and prevent unexpected failures of equipment that can impact on Nuclear or Conventional Safety and Plant Production. This does not mean that all equipment failures will be prevented; in a number of cases the most cost effective solution is to allow equipment to run to failure. Deciding what components are critical to the plant is the first step. The industry uses guidance from INPO Advanced Process, AP913, to classify components as Critical, Non Critical or Run to Failure based on the consequence of the failure. Once this is complete, then the right maintenance program needs to be specified. This is done through utilization of experience from the industry based on the type of component. Maintenance strategies and templates have been produced for most power plant components. Each station or fleet needs then to apply the criteria, with exceptions as required, to determine the maintenance requirements and frequency for their components. This includes predictive and preventative maintenance. The more critical the component is the more rigorous the maintenance requirements. Once the maintenance program is defined it can be implemented. This requires that the Preventative Maintenance (PM’s) are updated to ensure the correct tasks are in place and the frequency is correct. Work Management will group the PM’s so they can scheduled efficiently and to minimize equipment down time. The last element is to ensure that the required parts are specified and are stocked or readily available for the maintenance when it is scheduled. This is an ongoing effort since components become obsolete or suppliers go out of business or change hands.