Steam Generator Replacement at Bruce a Unit 1 and Unit 2

Abstract

The Bruce A Generating Station consists of four 900 MW class CANDU units. The reactor and Primary Heat Transport System for each Unit are housed within a reinforced concrete reactor vault. A large duct running below the reactor vaults accommodates the shared fuel handling system, and connects the four reactor vaults to the vacuum building. The reactor vaults, fuelling system duct and the vacuum building constitute the station vacuum containment system.Bruce A Unit 2 was shut down in 1995 and Bruce A Units 1, 3 and 4 were shutdown in 1997. Bruce A Units 3 and 4 were returned to service in late 2003 and are currently operating. Units 1 and 2 remain out of service. Bruce Power is currently undertaking a major rehabilitation of Bruce A Unit 1 and Units 2 that will extend the in-service life of these units by at least 25 years. Replacement of the Steam Generators (eight in each unit) is required; this work was awarded to SNC-Lavalin Nuclear (SLN). The existing steam drums (which house the steam separation and drying equipment) will be retained. Unit 2 is scheduled to be synchronized with the grid in 2009, followed by Unit 1 in 2009.Each Bruce A unit has two steam generating assemblies, one located above and to each end of the reactor. Each steam generating assembly consists of a horizontal cylindrical steam drum and four vertical Steam Generators. The vertical Steam Generators connect to individual nozzles that are located on the underside of the Steam Drum (SD). The steam drums are located in concrete shielding structures (steam drum enclosures). The lower sections of the Steam Generators penetrate the top of the reactor vaults: the containment pressure boundary is established by bellows assemblies that connect between the reactor vault roof slab and the Steam Generators. Each Steam Generators is supported from the bottom by a trapeze that is suspended from the reactor vault top structure.The Steam Generator Replacement (SGR) methodology developed by SLN for Unit 1 and Unit 2 SGR employs a Medium Lift Crane (MLC) located at ground elevation north of the powerhouse to perform all heavy lifts within the reactor buildings, including relocation of the steam drums and removal and replacement of the Steam Generators, through openings created in the reactor building roof structures. Following the removal of components and systems that interfere with SG replacement activities, the connections between the Steam Generators and the steam drums are severed, the roof of the concrete SD enclosure and the steam drum cooling system are removed, and the steam drums are lifted from the steam drum enclosures and placed on temporary supports to the reactor side of the steam drum enclosures by the MLC. The old Steam Generators are then removed and the replacement Steam Generators are installed through the reactor building roof openings by the MLC. The steam drums and all piping connections and equipment will be reinstalled following the installation of the Replacement Steam Generators to establish the "as found" condition.